Custom PVC Compounds for Wire and Cable Manufacturing

High-Performance Flexible PVC, TPE & Low-Smoke Zero-Halogen Compounds for Electrical Insulation & Cable Jacketing

Aurora Material Solutions offers advanced PVC compounds and polymer formulations designed to improve the performance, safety, and durability of wire and cable products. Our materials provide superior electrical insulation, flame retardancy, and impact resistance while maintaining flexibility and long-term performance in demanding environments.

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Aurora Material Solutions offers durable, high-quality ETP/PC polycarbonate for industrial & manufacturing applications.

Why Material Selection is Critical in Wire & Cable Applications

Our comprehensive wire and cable compound portfolio includes AuroraFlex flexible PVC, AuroraGuard™ CPE alloys and TPO compounds, and industry-leading low-smoke zero-halogen (LSZH) formulations. Whether you manufacture electrical cables, communication wiring, automotive harnesses, or industrial power cables, our materials deliver the dielectric strength, chemical resistance, and mechanical durability your applications demand.

Aurora’s high-performance PVC and polymer solutions are engineered to meet the most demanding wire and cable manufacturing requirements. Our wire compound formulations address critical performance needs including electrical insulation, fire safety, flexibility, and environmental resistance.

High Dielectric Strength & Electrical Insulation: Protects against electrical discharge, short circuits, and leakage currents
Flame Resistance & Low-Smoke Emission: Meets fire safety standards including UL 94 and IEC 60332 without sacrificing flexibility
Chemical & Corrosion Resistance: Withstands exposure to oils, solvents, and harsh industrial environments
Weatherproof & UV-Stable Formulations: Ideal for outdoor use and extreme environmental conditions
High Flexibility & Mechanical Strength: Enables easy handling and installation without material failure or kinking
Low-Smoke Zero-Halogen (LSZH) Options: Reduced toxicity for enclosed spaces and transit applications

Contact Us About Your Specific Wire and Cable Solution!

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Applications of Our PVC Compounds & Polymers in Wire & Cable Products

Electrical Cable Insulation

High-performance PVC compounds for insulating electrical cables ensure superior electrical resistance and protection from mechanical stress.

AuroraFlex™ flexible PVC compounds provide excellent dielectric properties with durometer ranges from 35A to 95A Shore A, making them ideal for residential, commercial, and industrial electrical wiring applications.

Our PVC wire coating formulations maintain consistent insulation properties under high voltage and extreme heat conditions, ensuring long-term performance and safety compliance.

Cable Jacketing & Sheathing

Our polymer formulations for cable jacketing provide flame resistance, moisture protection, and UV stability, ensuring long-term performance in harsh environments.

AuroraGuard CPE (chlorinated polyethylene) alloys deliver excellent physical and mechanical properties with resistance to oils, chemicals, improved thermal properties, and flame retardancy.

These compounds maintain tensile strength, abrasion resistance, and dimensional stability throughout the cable’s service life, protecting internal conductors from environmental damage.

Low-Smoke Zero-Halogen (LSZH) Wire & Cable

Aurora’s low-smoke zero-halogen compounds are engineered for applications where smoke toxicity and halogen content are critical safety concerns. LSZH wire formulations minimize toxic fume generation during fire events, protecting personnel and equipment in enclosed environments.

These materials are essential for transit applications, data centers, commercial buildings, marine vessels, and any installation where people may be exposed to smoke in emergency situations. Our LSZH compounds meet stringent fire safety requirements while maintaining excellent mechanical and electrical properties.

Automotive & Industrial Wiring

Impact-resistant and heat-stable materials designed to withstand high temperatures and mechanical stress in automotive and industrial settings.

AuroraGuard TPO (thermoplastic olefin) compounds include flame-retardant polyethylene-based formulations for wire and cable applications, meeting UL 94 V0 and V2 requirements.

These compounds can be color matched with UV additives to pass OEM accelerated weathering and two-year outdoor weathering tests, making them suitable for under-hood automotive applications and outdoor industrial installations.

Communication & Data Cables

Flexible, low-smoke PVC and TPE compounds offer enhanced signal integrity and protection for telecommunications and data transmission applications.

AuroraFlex SBS and SEBS compounds utilize multiple TPE chemistries for high-performance durability and easy processing.

Available from 10A to 50D durometer hardness, these materials provide the flexibility needed for portable cables, patch cords, and data center installations while maintaining excellent electrical properties and flame retardancy.

High-Voltage Power Cables

Specialty polymers designed for high-voltage power cables maintain dielectric strength and flexibility under extreme electrical loads. Our compounds provide the insulation integrity required for power transmission and distribution applications.

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Why Make Us Your First Choice in Custom ETP Thermoplastic & Polycarbonate Solutions for Wire & Cable?

Our extensive offering gives you the foundation for an engineered thermoplastic compound or polymer designed to meet your product needs:

Superior Electrical Insulation & Dielectric Strength

High dielectric strength ensuring consistent insulation and protection from electrical failure
Materials that maintain insulation properties under high voltage and extreme heat
Protection against short circuits, electrical discharge, and leakage currents

Flame Retardancy & Fire Safety Compliance

UL 94, IEC 60332, and ASTM standards compliance for flame retardancy and low smoke emission
Self-extinguishing materials that prevent flame spread
Low-smoke zero-halogen options minimizing toxic fume generation

Weather & UV Resistance for Outdoor Applications

UV-stable and weatherproof formulations protecting cables from environmental degradation
Heat-stable materials that withstand temperature fluctuations
Moisture-resistant compounds for high-humidity and wet conditions

Chemical & Oil Resistance for Industrial Environments

Chemical-resistant PVC compounds providing protection from industrial oils, solvents, and corrosive substances
Enhanced protection from solvents, oils, and corrosive gases
Materials that maintain performance even after repeated chemical exposure

Flexibility & Impact Resistance

Flexible yet durable materials allowing easy handling and installation
Resistance to kinking and bending fatigue for complex installations
High-impact compounds for cable protection in demanding environments

PARTNER WITH YOUR SALES REPRESENTATIVE

Helpful Resources for Wire & Cable Manufacturers

FAQs

What are the best plastics for cable insulation?

The best plastics for cable insulation depend on your specific application requirements. For standard electrical wiring, AuroraFlex flexible PVC compounds offer excellent dielectric strength with durometer ranges from 35A to 95A Shore A. For applications requiring enhanced fire safety, our low-smoke zero-halogen (LSZH) compounds minimize toxic fume generation. For industrial environments with chemical exposure, AuroraGuard CPE alloys provide superior oil and chemical resistance. Our technical team can help identify the optimal material based on your voltage, temperature, and environmental requirements.

What are the benefits of using PVC for wire insulation?

PVC compounds offer significant advantages for wire insulation including excellent dielectric strength for electrical isolation, inherent flame retardancy for fire safety, flexibility for easy installation, moisture resistance for wet environments, chemical resistance for industrial applications, and cost-effectiveness for high-volume production. PVC wire coating formulations can be customized with specific additives for enhanced UV stability, low-temperature flexibility, and flame retardancy to meet exact application requirements.

How do flame-retardant polymers improve cable safety?

Flame-retardant polymers improve cable safety by self-extinguishing when ignition sources are removed, preventing flame propagation along cable runs. Our compounds meet UL 94 and IEC 60332 standards for flame retardancy. Low-smoke formulations minimize visibility impairment and toxic fume generation during fire events. Low-smoke zero-halogen (LSZH) wire compounds are critical for transit, marine, data center, and building applications where occupant safety depends on reduced smoke toxicity.

What is low-smoke zero-halogen (LSZH) wire?

LSZH wire uses insulation and jacketing compounds that produce minimal smoke and no halogen gases when exposed to fire. Standard PVC releases hydrogen chloride and other corrosive gases when burned, which can damage equipment and endanger occupants. LSZH compounds eliminate these hazards, making them essential for enclosed spaces like aircraft, ships, trains, tunnels, data centers, and commercial buildings. Aurora’s LSZH formulations meet stringent fire safety requirements while maintaining excellent mechanical and electrical properties.

What is the difference between low-smoke and standard PVC compounds?

Standard PVC compounds may generate significant smoke and release halogen gases (hydrogen chloride) when burned. Low-smoke PVC formulations are engineered with specialized additives that reduce smoke generation during fire events. Low-smoke zero-halogen (LSZH) compounds go further by eliminating halogen content entirely, preventing corrosive and toxic gas release. The choice depends on fire safety requirements, installation environment, and regulatory compliance needs for your specific application.

Brands & Materials

Aurora Material Solutions Wire & Cable Brands

Aurora Material Solutions Wire & Cable Materials

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Ready to take the next step?

Finding the right thermoplastic compound starts with understanding your unique application requirements. Aurora’s technical sales team is ready to help you identify the ideal flexible ETP or engineering plastic solution; custom formulated to your performance specifications, processing needs, and industry standards. Reach out today to start the conversation.

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Corporate/Technical Center/Production Facility

9280 Jefferson St.
Streetsboro, Ohio 44241
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Mon-Fr 8am – 5pm (EST)

Welcome Production Facility

180 Welcome Center Blvd.
Welcome, North Carolina 27374
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Mon-Fr 8am – 5pm (EST)

Marieville Technical Center/Production Facility

1877, Avenue Industrielle
Marieville, QC, Canada J3M 1J5
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Mon-Fr 8am – 5pm (EST)

Lunenburg Technical/Production Facility

140 Leominster-Shirley Rd.
Lunenburg, Massachusetts 01462
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Mon-Fr 8am – 5pm (EST)

Call: (330) 422-0700

Custom PVC Compounds for Wire and Cable Manufacturing

High-Performance Flexible PVC, TPE & Low-Smoke Zero-Halogen Compounds for Electrical Insulation & Cable Jacketing

Why Material Selection is Critical in Wire & Cable Applications

Contact Us About Your Specific Wire and Cable Solution!

Applications of Our PVC Compounds & Polymers in Wire & Cable Products

Electrical Cable Insulation

Cable Jacketing & Sheathing

Low-Smoke Zero-Halogen (LSZH) Wire & Cable

Automotive & Industrial Wiring

Communication & Data Cables

High-Voltage Power Cables

Enter your information below to learn more about our wide range of engineered thermoplastic compounds.

Why Make Us Your First Choice in Custom ETP Thermoplastic & Polycarbonate Solutions for Wire & Cable?

Our extensive offering gives you the foundation for an engineered thermoplastic compound or polymer designed to meet your product needs:

Superior Electrical Insulation & Dielectric Strength

Flame Retardancy & Fire Safety Compliance

Weather & UV Resistance for Outdoor Applications

Chemical & Oil Resistance for Industrial Environments

Flexibility & Impact Resistance

Helpful Resources for Wire & Cable Manufacturers

FAQs

Brands & Materials

Aurora Material Solutions Wire & Cable Brands

Aurora Material Solutions Wire & Cable Materials

Ready to take the next step?

Corporate/Technical Center/Production Facility

Welcome Production Facility

Marieville Technical Center/Production Facility

Lunenburg Technical/Production Facility

Pasadena Production Facility

Evansville Technical/Production Facilities

Lastique, an Aurora Material Solutions Company