High-Performance Thermoplastics and Polymers for Automotive Product Manufacturing

Advanced Engineered Thermoplastics, Compounds & Polymers for OEM & Aftermarket Automotive Applications | Lightweight, Durable & Weatherproof

Aurora Material Solutions provides advanced thermoplastics and engineered polymers designed to meet the demanding requirements of automotive manufacturing. Our materials deliver superior impact resistance, heat stability, chemical resistance, and flexibility for use in vehicle interiors, exteriors, wiring, and under-the-hood components.

Aurora Material Solutions offers durable, high-quality ETP/PC polycarbonate for industrial & manufacturing applications.

Why Material Selection is Crucial for Automotive Applications

Our extensive product line includes AuroraGuard™, AuroraTec™, AuroraShield™, and AuroraFlex™ compounds; featuring rigid and flexible ABS, ASA, PC, PC/ABS, PC/PBT, PC/ASA, PBT, PEI, TPO, TPE, SBS, and SEBS formulations.

Designers & engineers throughout the automotive industry demand materials that reduce vehicle weight, withstand extreme temperatures, meet stringent safety regulations, and support sustainability initiatives; all while maintaining the aesthetic quality consumers expect. The right material choice directly impacts fuel efficiency, safety performance, manufacturing costs, and vehicle longevity.

Lightweight Performance: Heavy materials increase fuel consumption and reduce EV range; advanced polymers deliver strength-to-weight ratios that improve efficiency
Heat & Thermal Management: Engine compartments, EV batteries, and brake systems require materials that withstand extreme thermal cycling without degradation
Safety & Compliance: Materials must meet SAE, ISO, NHTSA, FMVSS, and environmental regulations including REACH and RoHS requirements
Durability & Wear Resistance: High-friction components demand materials that reduce wear, extend part life, and minimize warranty claims

Contact Us About Your Specific Automotive Application!

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Custom Thermoplastics for Automotive Applications

Lightweight Plastics for Vehicle Interiors & Trim Components

Vehicle interiors demand materials that combine aesthetic appeal with long-term durability

AuroraGuard™ ABS combines the strength and rigidity of acrylonitrile and styrene polymers with polybutadiene rubber toughness, making it ideal for glove boxes, threshold assemblies, water tank masks, and decorative interior elements.

AuroraGuard™ PC/ABS delivers impact strength, heat resistance, excellent colorability, dimensional stability, and very good aesthetics—making it the ideal choice for automotive interior applications including instrument panels, door panels, and center consoles. Available in recyclable grade series for sustainability initiatives.

UV-Resistant & Weatherproof Plastics for Exterior Trim

Exterior components face constant UV exposure, temperature extremes, and environmental stress

AuroraShield™ PC/ASA alloys combine polycarbonate’s toughness with ASA’s superior UV and moisture resistance, providing excellent weatherability for mirror housings, trim pieces, and exterior accents.

AuroraShield™ ASA delivers outstanding weather resistance with excellent UV, water whitening, and stress crack resistance. These grades exhibit low heat build-up, good flow, impact strength, dark color weatherability, and flame retardancy. Aurora maintains a full color development program with over 100 base compound and color approvals for GM-GMT900/GMT800/GMT201, Chrysler, and Ford Motor Co platforms.

Aurora Material Solutions offers UV-Resistant & Weatherproof Plastics for Exterior Trim

Heat-Resistant & Flame-Retardant Materials for Under-the-Hood

Engine compartments demand materials that withstand extreme temperatures, chemical exposure, and mechanical stress

AuroraGuard™ PBT provides excellent chemical resistance, minimal shrinkage during forming, mechanical strength, and heat resistance up to 150°C (or 200°C with glass-fiber reinforcement). PBT can be treated with flame retardants and is proven in bumpers, tailgate outer panels, and door handles.

AuroraGuard™ PEI compounds are inherently flame resistant with continuous use capability up to 340°F (170°C), providing high mechanical property performance for under-hood applications requiring elevated temperature and solvent resistance.

Impact-Resistant & Durable Plastics for Structural Components

Structural automotive components require materials that combine impact resistance with dimensional stability

AuroraGuard™ PC (polycarbonate) compounds offer outstanding impact strength, excellent colorability, superior heat resistance, low-temperature toughness, and superior dimensional stability. Available in flame-retardant grades, with recyclable PC content and UV-stabilized options for outdoor weatherable applications.

AuroraTec™ PC/PBT compounds offer good chemical, impact, and heat resistance with outstanding aesthetic and processability characteristics. Impact-modified grades provide high impact strength at low temperatures, with UV-stabilized grades available for painted applications like automotive body panels.

Aurora Material Solutions offers Impact-Resistant & Durable Plastics for Structural Components

Flexible Compounds for Seals, Gaskets & Glass Reveals

AuroraGuard™ SBS and SEBS compounds utilize multiple TPE chemistries for high-performance durability and easy processing.

Available in clear to low-gloss black glass reveals for roof ditch and under-hood applications, with hundreds of metallic body match color approvals in both molding and extrusion grades.

AuroraFlex™ flexible PVC provides a cost-effective alternative to thermoplastic elastomers, available from 35A to 95A Shore A durometer with specific gravities from 1.15 to 1.65. AuroraFlex SL delivers high-abrasion resistance with excellent processing properties for longer-lasting materials with no tearing. Most TPR formulations are 100% recyclable and RoHS compliant.

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Why Make Us Your First Choice in Custom Thermoplastic Solutions for Your Next Vehicle Project?

Our extensive offering gives you the foundation for an engineered thermoplastic compound or polymer designed to meet your product needs:

Lightweight Performance & Fuel Efficiency

Advanced polymers replacing heavier metal components to reduce vehicle weight
Improved fuel efficiency in ICE vehicles and extended range in electric vehicles
High strength-to-weight ratios without compromising structural integrity or safety

Heat Resistance & Thermal Stability

PBT compounds provide heat resistance up to 150°C (200°C with glass-fiber reinforcement)
PEI compounds rated for continuous use up to 340°F (170°C)
Thermal stability for engine compartments, EV battery enclosures, and brake systems

Impact Strength & Crash Safety

Outstanding impact strength from PC and PC/ABS compounds
Low-temperature toughness for cold climate performance
Impact-modified PC/PBT grades for enhanced crashworthiness

UV & Weather Resistance

PC/ASA and ASA compounds with excellent UV, moisture, and stress crack resistance
Low heat build-up and dark color weatherability for exterior applications
UV-stabilized grades pass OEM accelerated weathering and two-year outdoor testing

Sustainability & Regulatory Compliance

Recyclable grade series available for PC/ABS and ASA compounds
100% recyclable TPR formulations that are RoHS compliant
FDA, REACH, NSF, and UL compliant materials available

Aurora Material Solutions offers high-quality ETP/PC polycarbonate compounds for strong, impact & UV resistant products used in automobile & vehicle applications.

Custom-Engineered Plastics for Automotive Innovation

Aurora Material Solutions maintains an industry-leading color development program specifically for automotive exterior trim applications. Our professional R&D staff brings decades of automotive experience to develop formulations that meet your exact specifications. We are a trusted partner for automotive OEMs, Tier 1 and Tier 2 suppliers, and aftermarket manufacturers requiring reliable, high-performance polymer compounds. Our expertise in formulating materials for demanding automotive applications sets us apart!

OEM Color Approvals:

GM Platforms: GMT900, GMT800 & GMT201
Chrysler Platforms: DR, HB, ND, RS, BR, BE & PT44
Ford Motor Co: C170

Custom Formulation Options:

Metallic Body Match: Hundreds of metallic color approvals across OEM platforms
Glass-Fiber Reinforcement: Enhanced mechanical strength and heat resistance
UV Stabilization: Outdoor weatherable applications and painted body panels
Flame Retardant Options: Both non-halogenated and brominated grades available
Processing Grades: Both molding and extrusion grades for manufacturing flexibility

Automotive Industry Expertise: Professional R&D staff with decades of experience in automotive material development
Comprehensive Product Portfolio: AuroraGuard™, AuroraTec™, AuroraShield™, and AuroraFlex™ brands covering rigid, flexible, and specialty automotive compounds
OEM Color Program: 100+ base compound and color approvals for GM, Chrysler, and Ford platforms
Custom Engineering Solutions: Tailored formulations for specific automotive applications with glass-fiber reinforcement, UV stabilization, and flame retardancy
Regulatory Compliance: Materials meeting FDA, REACH, RoHS, NSF, and UL standards
Supply Chain Reliability: Multiple North American production facilities ensuring consistent supply for high-volume automotive programs

Helpful Resources for Automotive & Vehicle Manufacturers

FAQs

What are the best plastics for automotive manufacturing?

The best plastics for automotive applications depend on the specific requirements. For interior components like dashboards and door panels, AuroraGuard™ ABS and PC/ABS deliver impact strength, heat resistance, and excellent aesthetics. For exterior trim requiring UV resistance, AuroraShield™ PC/ASA and ASA compounds provide outstanding weatherability. For under-the-hood applications, AuroraGuard™ PBT and PEI offer superior heat resistance up to 200°C and 340°F respectively. Our technical team can help select the optimal material for your specific automotive application.

Why are engineered plastics used in vehicles?

Engineered plastics offer significant advantages over traditional materials in automotive applications: weight reduction improves fuel efficiency and EV range, impact resistance enhances safety, heat resistance enables under-the-hood applications, UV stability maintains exterior appearance, chemical resistance withstands automotive fluids, and design flexibility allows complex shapes and integrated features. Our materials also support sustainability goals with recyclable formulations.

What materials are best for automotive exterior trim?

For exterior trim applications, AuroraShield™ PC/ASA and ASA compounds are ideal due to their excellent UV resistance, moisture resistance, and weatherability. These materials maintain color stability and mechanical properties under constant sun exposure and temperature cycling. Aurora maintains over 100 OEM color approvals for exterior trim applications on GM, Daimler-Chrysler, and Ford platforms.

Do you provide custom plastic formulations for automotive manufacturers?

Yes! Aurora Material Solutions specializes in custom-engineered formulations for specific automotive requirements. Our professional R&D staff with decades of automotive experience will work with you to determine the formulation that best meets your needs—including glass-fiber reinforcement, UV stabilization, flame retardancy, impact modification, and metallic body match colors. We offer both molding and extrusion grades.

What temperature ranges can your automotive materials withstand?

Our materials cover a wide range of temperature requirements for automotive applications. AuroraGuard™ PBT provides heat resistance up to 150°C (or 200°C with glass-fiber reinforcement) for under-the-hood components. AuroraGuard™ PEI compounds are rated for continuous use up to 340°F (170°C). For low-temperature applications, our impact-modified PC/PBT grades provide high impact strength at cold temperatures, and AuroraFlex™ flexible compounds can be formulated with improved low-temperature tolerance.

Lightweight & Fuel Efficiency

What are the best lightweight materials for electric vehicles?

Heat & Thermal Management

What are the most heat-resistant materials for EV battery enclosures?

Wear & Friction Resistance

Which materials are best for reducing friction in automotive engines?

Safety & Compliance

What automotive materials meet crash safety regulations?

Sustainability & Recyclability

What are the most sustainable materials used in car manufacturing?

Brands & Materials

Aurora Material Solutions Automotive Brands

Aurora Material Solutions Automotive Materials

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Ready to take the next step?

Finding the right thermoplastic compound starts with understanding your unique application requirements. Aurora’s technical sales team is ready to help you identify the ideal flexible ETP or engineering plastic solution; custom formulated to your performance specifications, processing needs, and industry standards. Reach out today to start the conversation.

PARTNER WITH YOUR SALES REPRESENTATIVE TODAY!

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