Thermoplastic Compounds and Engineered Polymers for Wire and Cable Applications

Engineered for Signal Integrity, Safety & Extreme Conditions

Aurora’s thermoplastic compounds and engineered polymers are purpose-built for the wire and cable industry; delivering the durability, flexibility, compliance, and performance that today’s demanding applications require. Our solutions are tailored to meet our customers’ specific use cases across dozens of wire and cable types; including high speed data transmission, marine/shipboard cables, oilfield cables with the harshest of environments, and industrial machine cables needing the highest level of performance across the widest temperature ranges.

We formulate compounds that meet industry standards like UL, CSA, NEC, ICEA, IEEE, RoHS, and REACH, and support advanced cable manufacturing processes including extrusion, cross-linking & co-extrusion. Whether you need low-smoke zero-halogen (LSZH) jacketing, flexible insulation for tight-radius bends, or UV- and chemical-resistant compounds for outdoor or harsh environments; Aurora compounds are engineered for consistent performance and cost-effective scalability.

Cable producers trust Aurora Material Solutions to deliver PVC compounds that are engineered to meet rigorous UL standards for flame-resistance & high-temperature exposure.

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Flame-Retardant Compounds for Category Cables

LSZH and FR PVC Formulations for Safer Building Infrastructure

Aurora’s thermoplastic compounds for plenum and riser-rated category cables are designed to meet NEC, UL 910, and UL 1666 requirements for low smoke and flame spread. Our materials deliver flexible extrusion performance and long-term dielectric integrity, making them ideal for Cat 5e, 6, and 6A Ethernet installations in commercial and residential buildings.

deliver PVC compounds that are engineered to meet rigorous UL standards for flame-resistance & high-temperature exposure.

Aurora’s compounds support high-speed data transmission through precise insulation and jacketing control.

High-Speed Thermoplastics for Data Cable Applications

Signal-Preserving Compounds Built for EMI Control & Flexibility

Aurora’s compounds support high-speed data transmission through precise insulation and jacketing control. Designed for USB, HDMI, and digital communication lines, our materials ensure minimal signal loss, superior EMI shielding compatibility, and durability in compact, high-density cable designs.

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Engineered Jacketing for Fiber Optic Protection

UV-Stable, Low-Friction Compounds for High-Precision Cable Routing

Aurora provides smooth-extrusion, weather-resistant materials ideal for indoor/outdoor fiber optic jacketing. Our thermoplastics protect delicate fiber cores from moisture, abrasion, and installation stress; supporting tight-bend performance and long-term service in data centers, telecom, and broadband deployments.

Aurora’s compounds for industrial robotics and automation deliver exceptional flexibility, torsional resistance, and cycle durability.

Cable Compounds for Robotic & Motion Control Systems

High-Flex, Torsion-Resistant Polymers for Continuous Motion Performance

Aurora’s compounds for industrial robotics and automation deliver exceptional flexibility, torsional resistance, and cycle durability. Designed for high-speed assembly lines and robotic arms, our materials reduce wear and signal loss, ensuring dependable performance in drag chains and dynamic cable environments.

This guide will help you find the right wire and cable protection for virtually any application.

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Aurora develops compounds for specialty industrial cables used in mining, welding, cleanrooms, and chemical plants.

Thermoplastics for Specialty & Harsh-Environment Cables

Custom Blends for Chemical, Oil, and Extreme Temperature Resistance

Aurora develops compounds for specialty industrial cables used in mining, welding, cleanrooms, and chemical plants. Our engineered materials provide heat stability, flame retardance, and resistance to oil and abrasion; meeting UL, CSA, and sector-specific durability and compliance standards.

High-Performance Thermoplastics for Cable Insulation

Dielectric Strength & Thermal Stability for Core Conductor Protection

Aurora’s insulation compounds are engineered to deliver superior electrical performance across a wide range of voltage classes and gauge sizes. These materials maintain excellent dielectric properties under thermal stress while offering flexibility, chemical resistance, and process stability; ideal for both standard and specialty cable constructions.

Our jacketing-grade thermoplastics safeguard cables from mechanical impact, weathering, abrasion, and oil exposure.

Durable Cable Jacketing Compounds

Protective Outer Layers with UV, Flame & Chemical Resistance

Our jacketing-grade thermoplastics safeguard cables from mechanical impact, weathering, abrasion, and oil exposure. Aurora offers LSZH, FR PVC, and specialty blends that meet UL, CSA, and RoHS standards while supporting smooth extrusion, tight tolerances, and flexible performance across a broad temperature range.

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Marine-Grade Thermoplastics for Shipboard and Offshore Cables

Saltwater-Resistant, Flame-Retardant Compounds for Harsh Marine Conditions

Aurora’s marine cable compounds are built for corrosion resistance, low smoke toxicity, and UV stability in demanding shipboard and offshore environments. These materials are optimized for tight spaces, flex routing, and compliance with maritime safety standards like IEEE 1580 and UL 1309.

Our oil & gas cable formulations offer exceptional resistance to hydrocarbons, drilling fluids, heat, and abrasion.

Rugged Compounds for Oilfield & Downhole Cable Applications

Chemically Resistant, Flame-Rated Thermoplastics for Hazardous Zones

Our oil & gas cable formulations offer exceptional resistance to hydrocarbons, drilling fluids, heat, and abrasion. Designed for offshore rigs, refineries, and wellhead systems, Aurora’s compounds meet the flame and chemical exposure demands of NEC Class I Div 2 and ATEX-regulated environments.

Engineered Materials for Medium Voltage Cable Systems

High Dielectric Integrity and Thermal Endurance for Power Distribution

Aurora compounds for MV cables (5kV–35kV) offer excellent insulation resistance, partial discharge performance, and moisture blocking. Our thermoplastics support demanding medium voltage power distribution in utility, commercial, and industrial systems, while enabling smooth processing and long-term service reliability.

Aurora’s materials for armored cable systems provide rugged jacketing with high tensile strength and flame resistance.

High-Strength Thermoplastics for Armored Cable Construction

Impact-Resistant, Flame-Retardant Compounds for Mechanical Protection

Aurora’s materials for armored cable systems provide rugged jacketing with high tensile strength and flame resistance. Designed for integration with metal shielding or corrugated armor layers, our compounds withstand physical stress, oil exposure, and harsh outdoor conditions in utility and industrial installations.

Compounds for Low Voltage Wire & Cable

Safe, Compliant Materials for 600V and Below Applications

Aurora’s thermoplastics for low voltage insulation and jacketing are designed to meet UL 1581, UL 83, and related standards. With customizable flame retardance, cold flex, and abrasion resistance, these materials serve in residential, commercial, and appliance-grade low voltage environments.

Meeting Your Specs

With an unparalleled expertise in thermoplastics, we offer a wide variety of polymers with performance characteristics that meet the needs of wire and cable producers. Aurora Material Solutions will work alongside your engineers to make sure any compounds you select meet the UL standards indicated in your specifications. All of our materials undergo rigorous testing and approvals before we bring them to market, so you have materials that are easy to procure and easy to process.

Trust us for solutions in Wire and Cable for:

Elevator Cable
Tray Cable
Building Wire
Control Cable
Flexible Cord
Machine Tool Wire
Power Cable
Robotic Cable
Shipboard Cable
Thermostat Wire
Audio & Video Cable
Appliance Wire
Automotive Wire

Our team will work with you to determine the exact formulation to best meets your needs.

Find The Right Wire and Cable Solution For Your Performance Needs

AuroraGuard™ PVC provides high-thermal and low temperature brittleness properties making it ideal for a wide variety of wire applications including appliance, automotive, energy storage, flexible cords and coaxial cables.
AuroraGuard TPO product line offers lower smoke and toxicity, and halogen-free technology for tunnel and transit, marine, fiber optic, and data cables. Various fillers and additives are also incorporated to meet required specifications by material & design engineers. For example, all AuroraGuard TPOs can be color matched with UV additives to pass OEM accelerated weathering and two-year outdoor weathering tests.
AuroraGuard SL™ & AuroraFlex SL™ provide better scratch and mar resistance, improved flame retardancy, and easier installation pull-through. It’s the new generation of AuroraGuard, with exceptional properties and significant improvements in processability for jacketing material. AuroraGuard SL can be processed on conventional wire and cable extrusion equipment with increased output and easier processing over other LSZH compounds as well as conventionally used PVC compounds. Incorporated in a wide variety of applications, AuroraGuard SL incorporates uniquely low friction additives. When you’re looking for a compound that offers high-abrasion resistance and excellent processing properties, AuroraFlex SL™ is designed to produce longer-lasting materials, with no tearing.

Unlike rigid PVC, AuroraFlex TPEs utilize multiple chemistries to impart high-performance properties for durability and easy processing. TPE options are available as low as 10A* up to 50D durometer hardness. Some of our TPEs are offered in clear, as well as oil free grades. There are hundreds of color options, and all of these compounds are offered in both molding and extrusion grades.
AuroraGuard Thermoplastic CPE is ideal for industrial Cable and Tray Cable applications. The rugged durability of our compounds coupled with the low operating temperatures, make it ideal for harsh conditions. These properties ensure a longer lifespan and improved performance of cables in challenging conditions.
AuroraFlex™ flexible PVC is a cost-effective alternative to our SEBS/SBS based thermoplastic elastomers. These compounds provide flexible PVC from 35A to 95A Shore A durometer* to semi-rigid, with specific gravities ranging from 1.15 to 1.65. We use various types of compound additives to promote plasticity and flexibility to meet specific needs, , improved low temperature tolerance.

All types of Cable & Wire manufactures count on Aurora Material Solutions to deliver PVC compounds that are engineered to meet rigorous UL standards for flame-resistance & high-temperature exposure.

* NOTE: Durometer hardness is measured with a calibrated durometer using the Shore Type-A scale in a room of consistent temperature. The indenter is inserted for 15 seconds to determine if it passes the ASTM D2240-Durometer Hardness test for the desired durometer.

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Aurora Material Solutions has been providing custom PVC compounds to wire & cable manufacturers for more than 20 years

Corporate/Technical Center/Production Facility

9280 Jefferson St.
Streetsboro, Ohio 44241
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Welcome Production Facility

180 Welcome Center Blvd.
Welcome, North Carolina 27374
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Marieville Technical Center/Production Facility

1877, Avenue Industrielle
Marieville, QC, Canada J3M 1J5
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Lunenburg Technical/Production Facility

140 Leominster-Shirley Rd.
Lunenburg, Massachusetts 01462
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Flexible Engineered Thermoplastic Compounds

Rigid Engineered Thermoplastic Compounds

PVC Compounds

Sustainable Solutions

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Building and Construction

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Thermoplastic Compounds and Engineered Polymers for Wire and Cable Applications

Engineered for Signal Integrity, Safety & Extreme Conditions

Contact Us For Your Custom Solution!

Flame-Retardant Compounds for Category Cables

LSZH and FR PVC Formulations for Safer Building Infrastructure

High-Speed Thermoplastics for Data Cable Applications

Signal-Preserving Compounds Built for EMI Control & Flexibility

Engineered Jacketing for Fiber Optic Protection

UV-Stable, Low-Friction Compounds for High-Precision Cable Routing

Cable Compounds for Robotic & Motion Control Systems

High-Flex, Torsion-Resistant Polymers for Continuous Motion Performance

This guide will help you find the right wire and cable protection for virtually any application.

Thermoplastics for Specialty & Harsh-Environment Cables

Custom Blends for Chemical, Oil, and Extreme Temperature Resistance

High-Performance Thermoplastics for Cable Insulation

Dielectric Strength & Thermal Stability for Core Conductor Protection

Durable Cable Jacketing Compounds

Protective Outer Layers with UV, Flame & Chemical Resistance

Marine-Grade Thermoplastics for Shipboard and Offshore Cables

Saltwater-Resistant, Flame-Retardant Compounds for Harsh Marine Conditions

Rugged Compounds for Oilfield & Downhole Cable Applications

Chemically Resistant, Flame-Rated Thermoplastics for Hazardous Zones

Engineered Materials for Medium Voltage Cable Systems

High Dielectric Integrity and Thermal Endurance for Power Distribution

High-Strength Thermoplastics for Armored Cable Construction

Impact-Resistant, Flame-Retardant Compounds for Mechanical Protection

Compounds for Low Voltage Wire & Cable

Safe, Compliant Materials for 600V and Below Applications

Meeting Your Specs

Trust us for solutions in Wire and Cable for:

Find The Right Wire and Cable Solution For Your Performance Needs

* NOTE: Durometer hardness is measured with a calibrated durometer using the Shore Type-A scale in a room of consistent temperature. The indenter is inserted for 15 seconds to determine if it passes the ASTM D2240-Durometer Hardness test for the desired durometer.

Ready to take the next step?

Corporate/Technical Center/Production Facility

Welcome Production Facility

Marieville Technical Center/Production Facility

Lunenburg Technical/Production Facility

Pasadena Production Facility

Evansville Technical/Production Facilities

Lastique, an Aurora Material Solutions Company